Joined
·
4,503 Posts
Decided I've had enough of this desk. Dad will be gone all of next week (for unfortunate reasons), so i'm going to tackle the steep task of building myself a desk.
The vertical flats (doors, drawers, uprights) will be 3/4" plywood, while the horizontal flats (desktops, top shelf) will be MDF. This is because plywood is cheaper and can be end-screwed, while MDF is heavy as %^&*, has a smooth surface, but can't be end-screwed. Plus, MDF makes a better end-plane.
I already ordered the tri-mon mount, i'm picking up the 3rd monitor on friday, I already have the laptop stand made from 1x2. Everything will be trussed with 2x4's along the wall-edge and inside the drawer and lower cabinet cavities, the upper cavities will be held right with angle brackets inside the cabinets, and the open-space top shelf will be held right with 2x2 at the seams. The hard part will be templating my curved wall.
I'm going to build the outside skeleton of the main desk first (uprights, 2x4 truss, desktop), then do the left skeleton (upright, truss, desktop). Then I'll make the middle top shelf and it's (qty 2) 2x4 "rear pillars" and (qty 2) 2x2 "front pillars", and assemble that unit with the 2x2 trim, before lifting it onto the middle desk. The rear pillars will be end-screwed from inside the drawer cavity, though the desktop, with the rear horizontal under-truss 2x4 removed then reinstalled to perform this fasten. The front pillars will simply be screwed from below the desktop.
Next, a panel will be attached to the left pillars, to serve as the side of the cabinet, as well as an anchor point.
The left top shelf will be made, along with it's panel upright. They will be ajoined using angle brackets, then positioned on the desk, with the panel supporting the shelf on the right, and the upright, on the left. Angle brackets will be used to adjoin the shelf to the panel, and the left panel upright will be end-screwed from under the desktop.
Now, the skeleton on the left half of the desk will be present- the desktop, top shelf, and the core uprights to hold it all together. Next, will be the inner-uprights for the middle drawers. These will simply be made, and attached via the 2x4 truss structure at the bottom and rear of the cavity, while a piece of 1x2 at the leading edge of the desk will pull the panel together with the existing upright. This is done, so that no screws will be present on the desk top. Once done on both sides, this will complete the drawer cavities.
Next, will be to finish the left cabinets. The floor for them will be made bades from the top shelf, and it will be positioned in place, and attached with angle brackets. A divider wall will then be installed to seperate the 2 cabinet spaces, end-screwed from top and bottom, then the back walls of both cabinets will be installed, same as the divider.
Now, it will look like a desk, with 2 finished cabinet cavities, and 2 finished drawer cavities.
Now the attention will be turned to the simpler right desk. It's desktop, right upright, and face panel will be made, and adjoined using a 2x4 truss structure. This unit will then be attached to the middle desk, by linking the two trusses together. Then the top shelf will be made based on the desktop, along with it's panel upright. These 2 items will be connected using the 2x2, with a 2x4 rear truss. The unit will then be positioned on the desktop, and the trusses will be linked. The right panel-upright will be end-screwed from under the desktop, within the shelf cavity.
The desk will then be effectively complete. All that will be left will be construction of the drawers, cabinet doors, and the shelves for the right-end.
Budget that I am aiming at is $75 for wood (4 sheets MDF, 4 sheets plywood, [qty 4] 2x4x8, [qty 2] 2x2x8, [qty 2] 1x2x8) and $75 in hardware (4 sets of hinges, 9 sets of drawer sliders, 12 knobs,2 boxes of screws, >16 angle brackets). We'll have to see how it comes out next week....
The vertical flats (doors, drawers, uprights) will be 3/4" plywood, while the horizontal flats (desktops, top shelf) will be MDF. This is because plywood is cheaper and can be end-screwed, while MDF is heavy as %^&*, has a smooth surface, but can't be end-screwed. Plus, MDF makes a better end-plane.
I already ordered the tri-mon mount, i'm picking up the 3rd monitor on friday, I already have the laptop stand made from 1x2. Everything will be trussed with 2x4's along the wall-edge and inside the drawer and lower cabinet cavities, the upper cavities will be held right with angle brackets inside the cabinets, and the open-space top shelf will be held right with 2x2 at the seams. The hard part will be templating my curved wall.
I'm going to build the outside skeleton of the main desk first (uprights, 2x4 truss, desktop), then do the left skeleton (upright, truss, desktop). Then I'll make the middle top shelf and it's (qty 2) 2x4 "rear pillars" and (qty 2) 2x2 "front pillars", and assemble that unit with the 2x2 trim, before lifting it onto the middle desk. The rear pillars will be end-screwed from inside the drawer cavity, though the desktop, with the rear horizontal under-truss 2x4 removed then reinstalled to perform this fasten. The front pillars will simply be screwed from below the desktop.
Next, a panel will be attached to the left pillars, to serve as the side of the cabinet, as well as an anchor point.
The left top shelf will be made, along with it's panel upright. They will be ajoined using angle brackets, then positioned on the desk, with the panel supporting the shelf on the right, and the upright, on the left. Angle brackets will be used to adjoin the shelf to the panel, and the left panel upright will be end-screwed from under the desktop.
Now, the skeleton on the left half of the desk will be present- the desktop, top shelf, and the core uprights to hold it all together. Next, will be the inner-uprights for the middle drawers. These will simply be made, and attached via the 2x4 truss structure at the bottom and rear of the cavity, while a piece of 1x2 at the leading edge of the desk will pull the panel together with the existing upright. This is done, so that no screws will be present on the desk top. Once done on both sides, this will complete the drawer cavities.
Next, will be to finish the left cabinets. The floor for them will be made bades from the top shelf, and it will be positioned in place, and attached with angle brackets. A divider wall will then be installed to seperate the 2 cabinet spaces, end-screwed from top and bottom, then the back walls of both cabinets will be installed, same as the divider.
Now, it will look like a desk, with 2 finished cabinet cavities, and 2 finished drawer cavities.
Now the attention will be turned to the simpler right desk. It's desktop, right upright, and face panel will be made, and adjoined using a 2x4 truss structure. This unit will then be attached to the middle desk, by linking the two trusses together. Then the top shelf will be made based on the desktop, along with it's panel upright. These 2 items will be connected using the 2x2, with a 2x4 rear truss. The unit will then be positioned on the desktop, and the trusses will be linked. The right panel-upright will be end-screwed from under the desktop, within the shelf cavity.
The desk will then be effectively complete. All that will be left will be construction of the drawers, cabinet doors, and the shelves for the right-end.
Budget that I am aiming at is $75 for wood (4 sheets MDF, 4 sheets plywood, [qty 4] 2x4x8, [qty 2] 2x2x8, [qty 2] 1x2x8) and $75 in hardware (4 sets of hinges, 9 sets of drawer sliders, 12 knobs,2 boxes of screws, >16 angle brackets). We'll have to see how it comes out next week....